01
Rotary Gripper Handling
Secure bottle holding during the washing cycle supports reliable container movement.
Automatic Pharmaceutical Bottle Washing Machine
Rotary Gripper Bottle Washing Machine
Internal and external washing for approved 50–500 mL glass, PET, HDPE and PP bottles, with output up to 80 bottles per minute depending on the application.
- Bottle range
- 50–500 mL
- Output
- up to 80 BPM
- Process
- 6 internal + 2 external stations
- Contact material
- SS316 contact parts
For a quote, share bottle sizes and material, required bottles per minute and installation location. Photos or drawings help us review the format and change parts. We supply within India only and respond within 1 day.
Rotary gripper bottle handling for a controlled washing cycle
Machine overview
Automatic Bottle Washing Machine Manufacturer in India
H M Pharma Machines manufactures the Rotary Gripper Bottle Washing Machine in Ahmedabad, Gujarat, India. It is designed for efficient internal and external washing of bottles before the filling process. Its rotary gripper system holds each bottle securely through the washing cycle for reliable handling and controlled cleaning.
The machine is suitable for pharmaceutical manufacturers where bottle hygiene and process consistency are important. It can be configured for bottles from 50–500 mL, with output up to 80 bottles per minute depending on bottle size and the approved application.
The washing arrangement includes six internal stages in the defined sequence of compressed filtered air, RO / filtered water and Purified Water (PW), plus two external washing stations. Two 40 L tanks, two 1 HP pumps and dedicated water and air filters support the process, while HMI-monitored pressure transmitters and tank-level interlocks help protect operation.
Machine running video
Watch the Rotary Gripper Bottle Washing Machine in Operation
Review the reference machine demonstration, then discuss your container format and required output.
Select Play to load the video. This demonstration shows a reference configuration; final format parts, output, utilities, controls and guarding follow the approved project scope.
Why this machine
Designed for Clean, Controlled and Consistent Operation
02
Defined Internal Sequence
Six internal stations apply compressed filtered air, RO / filtered water, air and Purified Water (PW) in the approved order.
03
External Surface Cleaning
Two external washing stations support cleaning of the bottle outer surface.
04
Dedicated Filtration
Separate 10 µm, 5 µm and 0.2 µm filters are provided for RO / filtered water, Purified Water (PW) and air.
05
HMI Process Monitoring
RO / filtered water, Purified Water (PW) and air pressure are continuously visible on the HMI Auto screen.
06
Automatic Safeguards
Tank-level and utility-pressure interlocks stop the machine when required process conditions are unavailable.
Washing sequence
How the Bottle Washing Process Works
The standard machine flow follows these four handling stages; the exact six-station internal washing sequence is shown immediately below.
Infeed & Gripping
Bottles enter the machine and are held securely by the rotary gripper mechanism.
Internal Washing
Six internal stations apply compressed filtered air, RO / filtered water, air and Purified Water (PW) in the approved order.
External Washing
Two external washing stations clean the outer bottle surface.
Outfeed
Clean bottles leave the washing machine for collection or transfer by the optional outfeed conveyor.
Exact internal cycle
Six-Stage Internal Washing Sequence
Each gripped bottle passes through the following six internal washing and air-blowing stations.
Compressed Filtered Air
Compressed filtered air begins the internal cleaning cycle.
RO / Filtered Water
RO or filtered water provides the first internal water wash.
Air
Air follows the RO or filtered-water wash.
Purified Water (PW)
Purified Water provides the final internal water rinse.
Air
Air follows the Purified-Water rinse.
Air
The final air-blowing stage completes the internal cycle.
Terminology: RO means reverse osmosis water; PW means Purified Water. Final water quality is confirmed in the approved process specification.
Technical details
Rotary Gripper Bottle Washing Machine Specifications
50–500 mLSuitable bottle range
Up to 80 BPMOutput, depending on bottle size and application
6 + 2 StationsInternal and external washing stations
2 × 40 LWater tanks with high- and low-level sensing
| Bottle Materials | Glass, PET, HDPE and PP; oval bottles are not suitable |
|---|---|
| Inner Wash Stations | 6 |
| Internal Wash Order | Compressed filtered air → RO / filtered water → air → Purified Water (PW) → air → air |
| Outer Wash Stations | 2 |
| Water Tanks | 2 × 40 L |
| Water Pumps | 2 × 1 HP |
| RO / Filtered Water Filter | 1 × 10 µm |
| Purified Water (PW) Filter | 1 × 5 µm |
| Compressed Air Filter | 1 × 0.2 µm |
| Tank Level Control | High/low sensors with automatic feed-valve control |
|---|---|
| HMI Pressure Display | RO / filtered water, Purified Water (PW) and air pressure |
| Safety Interlocks | If any required RO / filtered water, Purified Water (PW) or compressed-air pressure is low or unavailable, the control system generates an alarm and stops the machine automatically. Automatic stop also applies at the low tank-level safety limit. |
| Infeed | 42-inch bottle-loading turntable |
| Outfeed | Optional conveyor |
| Contact Parts | SS316 stainless steel |
| Machine Structure | SS304 stainless steel |
| Automation Standard | Delta PLC, 7-inch Delta HMI, Delta drive/VFD and Delta servo |
| Compressed Air | Approx. 6 bar |
| Documents | May be included as defined in the approved order |
| Model / Series | Configuration-specific. Rotary Gripper Bottle Washer series; the final model code is stated in the approved quotation and machine datasheet. |
|---|---|
| Output / Throughput | Published reference. Up to 80 bottles per minute (BPM), depending on bottle size and the approved application. |
| Accuracy / Acceptance Criterion | Not applicable. This is not a dosing or label-placement function; acceptance is based on stable container handling, the approved wash sequence and the FAT protocol. |
| Electrical Power | Published reference. 415 V AC, three-phase, 50 Hz. Maximum connected load is confirmed in the approved electrical load list. |
| Utilities | Published reference. Compressed air at approximately 6 bar; two 40 L water tanks with two 1 HP pumps; water grades, flow and drainage are confirmed for the approved wash cycle. |
| Overall Dimensions (L × W × H) | Overall dimensions are model- and configuration-specific. Final L × W × H is confirmed in the customer-approved GA drawing based on capacity, output, process requirements and site layout before order execution. |
| Net / Shipping Weight | Published reference. Approximately 1200 kg net. |
| Capacity / Format Range | Published reference. Approved 50–500 mL glass, PET, HDPE and PP bottles; two 40 L water tanks; oval bottles are not suitable. |
| Warranty | Published reference. 1 year; commencement, coverage and exclusions are defined in the approved order. |
| Installation / Commissioning Scope | Published reference. Installation and commissioning are available; the exact included work and customer responsibilities are defined in the approved order. |
Final suitability, utility requirements and performance are confirmed against the bottle sample, washing process and approved machine configuration.
Water Consumption
Water consumption varies with the selected machine model, operating speed, bottle size and approved washing cycle. The project-specific requirement is confirmed for the selected configuration and agreed operating conditions.
Where recirculation is included, recirculated-water flow and fresh-water consumption are specified separately during technical review, using the water grades included in the approved configuration.
Process control & protection
Automatic Monitoring for Water, Air and Tank Level
The control system monitors the washing utilities and protects the process when a required condition is not available.
Automatic Tank Feeding
High- and low-level sensors are provided in the tanks. When the level calls for water, the tank feeding valve switches on automatically.
Low-Level Machine Stop
If inlet water is unavailable and the tank falls to its low-level limit, the machine stops automatically to protect the washing cycle.
Continuous HMI Pressure Display
Pressure transmitters monitor RO / filtered water, Purified Water (PW) and compressed air continuously on the HMI Auto screen.
Utility-Pressure Alarm & Interlocks
If any required RO / filtered water, Purified Water (PW) or compressed-air pressure is low or unavailable, the control system generates an alarm and stops the machine automatically.
Format, utilities & integration
Bottle Format Approval and Site Planning
Review the four bottle washer types before choosing this rotary platform. The bottle washing selection guide covers the complete project checklist; these points apply to this machine.
Preparing for the factory trial? Use our washing machine FAT checklist to agree samples, wash conditions, output checks and dispatch records.
Confirm the Bottle and Output
This reference covers approved 50–500 mL glass, PET, HDPE and PP bottles; oval bottles are excluded. Submit each bottle sample or drawing and agree its output, up to the published 80 BPM depending on the application.
Plan Utilities from the Approved Cycle
The reference lists 415 V AC, three-phase, 50 Hz, approximately 6 bar air, two 40 L tanks and two 1 HP pumps. Tank capacity is not water consumption: request the approved flow, drainage and total connected-load schedule.
Include the Transfer Equipment
Allow for the 42-inch infeed turntable and decide whether the optional outfeed conveyor is required. Confirm the downstream transfer height, direction and selected machine dimensions in the approved layout.
Documentation & Traceability
The approved order may include Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) documents, plus the HMI Manual and Operation Manual. Component certificates, wiring diagrams and machine layout are included only when defined in the approved order.
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Frequently asked questions
Rotary Gripper Bottle Washing Machine FAQs
Technical answers covering bottle range, output, washing stations, filters, HMI monitoring, safety interlocks and supplied documents.
What bottle sizes can the Rotary Gripper Bottle Washing Machine handle?
It is suitable for bottles from 50–500 mL.
What is the machine's maximum output?
The machine delivers output up to 80 bottles per minute (BPM).
How many washing stations does the machine have?
It has six internal wash stations and two external wash stations.
What is the six-stage internal wash sequence?
The sequence is compressed filtered air, RO / filtered water, air, Purified Water (PW), air and air.
Which washing media does the Rotary Gripper Bottle Washing Machine use?
The internal washing process uses compressed filtered air, RO / filtered water and Purified Water (PW).
How many tanks and pumps are specified for the Rotary Gripper Bottle Washing Machine?
The machine includes two 40 L tanks and two 1 HP pumps.
Which filters are used in the washing system?
It uses one 10 µm filter for RO / filtered water, one 5 µm filter for Purified Water (PW) and one 0.2 µm filter for compressed air.
How is the tank water level controlled?
High- and low-level sensors control the tank feed valve. If incoming water is unavailable and the tank reaches the low-level safety limit, the machine stops automatically.
How are the process pressures monitored?
Pressure transmitters continuously monitor RO / filtered water, Purified Water (PW) and compressed-air pressures on the HMI Auto screen. If any required RO / filtered water, Purified Water (PW) or compressed-air pressure is low or unavailable, the control system generates an alarm and stops the machine automatically.
What equipment is provided for bottle loading?
A 42-inch turntable is provided on the infeed side for bottle loading.
Can an outfeed conveyor be added?
Yes. An outfeed conveyor can be supplied as an optional addition.
Which certificates and technical records can accompany the Rotary Gripper Bottle Washing Machine?
For the Rotary Gripper Bottle Washing Machine, qualification documents, acceptance-test records, manuals, certificates, wiring diagrams and machine layout may be included as defined in the approved order.
What automation, warranty and commissioning scope is published for the Rotary Gripper Bottle Washing Machine?
For the Rotary Gripper Bottle Washing Machine, the standard automation uses a Delta PLC, 7-inch Delta HMI, Delta drive/VFD and Delta servo. The machine has a 1-year warranty. Installation and commissioning are available, with the exact scope defined in the approved order.
Contact us
Discuss Your Bottle Washing Requirement
Contact H M Pharma Machines for technical discussion, machine selection and quotation.