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Automatic Pharmaceutical Bottle Washer

Rotary Gripper Bottle Washing Machine

Name: Rotary Gripper Bottle Washing Machine
Brand: H M Pharma Machines

GMP-oriented automatic bottle washing machine manufactured in India for controlled internal and external cleaning of pharmaceutical, nutraceutical, food, cosmetic and chemical containers.

Bottle range: 50 ml to 500 ml

Output: up to 80 BPM

6 internal + 2 external stations

SS316 contact parts

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Automatic rotary gripper bottle washing machine manufactured in India by H M Pharma Machines

Rotary gripper bottle handling for a controlled washing cycle

GMP-Oriented Construction

Customized Configuration

Installation Support

After-Sales Service

Machine overview

Automatic Bottle Washing Machine Manufacturer in India

H M Pharma Machines manufactures the Rotary Gripper Bottle Washing Machine in Ahmedabad, Gujarat, India. It is designed for efficient internal and external washing of bottles before the filling process. Its rotary gripper system holds each bottle securely through the washing cycle for reliable handling and controlled cleaning.

The machine is suitable for pharmaceutical, nutraceutical, food, cosmetic and chemical manufacturers where bottle hygiene and process consistency are important. It can be configured for bottles from 50 ml to 500 ml, with output up to 80 bottles per minute depending on bottle size and the approved application.

The washing arrangement includes six internal stages in a defined R.C. water, air and PW/DM water sequence, plus two external washing stations. Two 40-litre tanks, two 1 HP pumps and dedicated water and air filters support the process, while HMI-monitored pressure transmitters and tank-level interlocks help protect operation.

Machine video

See the Rotary Gripper Washing System in Operation

Watch the machine layout, turntable infeed, rotary gripper handling and enclosed washing area in operation.

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Why this machine

Designed for Clean, Controlled and Consistent Operation

Rotary Gripper Handling

Secure bottle holding during the washing cycle supports reliable container movement.

Defined Internal Sequence

Six internal stations alternate R.C. water, PW/DM water and filtered air in a controlled order.

External Surface Cleaning

Two external washing stations support cleaning of the bottle outer surface.

Dedicated Filtration

Separate 10, 5 and 0.2 micron filters are provided for R.C. water, PW/DM water and air.

HMI Process Monitoring

R.C. water, PW/DM water and air pressure are continuously visible on the HMI auto screen.

Automatic Safeguards

Tank-level and utility-pressure interlocks stop the machine when required process conditions are unavailable.

Washing sequence

How the Bottle Washing Process Works

The standard machine flow follows these four handling stages; the exact six-station internal washing sequence is shown immediately below.

Step 01

Infeed & Gripping

Bottles enter the machine and are held securely by the rotary gripper mechanism.

Step 02

Internal Washing

Six internal stations apply the defined RC water, PW/DM water and filtered-air sequence.

Step 03

External Washing

Two external washing stations clean the outer bottle surface.

Step 04

Outfeed

Clean bottles leave the washer for collection or transfer by the optional outfeed conveyor.

Exact internal cycle

Six-Stage Internal Washing Sequence

Each gripped bottle passes through the following six internal washing and air-blowing stations.

Station 01

R.C. Water

Filtered recycled water provides the first internal wash.

Station 02

Filtered Air

Compressed air follows the first water wash.

Station 03

PW/DM Water

Purified or demineralized water provides the next internal rinse.

Station 04

Filtered Air

Compressed air follows the PW/DM rinse.

Station 05

PW/DM Water

A second purified or demineralized water rinse is applied.

Station 06

Filtered Air

The final air-blowing stage completes the internal cycle.

Terminology: R.C. means recycled water. PW/DM means purified water or demineralized water, according to the approved process configuration.

Technical details

Rotary Gripper Bottle Washing Machine Specifications

50 ml - 500 mlSuitable bottle range

Up to 80 BPMOutput, depending on bottle size and application

6 + 2 StationsInternal and external washing stations

2 x 40 LWater tanks with high and low level sensing

Performance & Wash System
Bottle Range	50 ml to 500 ml
Output Speed	Up to 80 BPM
Inner Wash Stations	6
Internal Wash Order	R.C. water → air → PW/DM water → air → PW/DM water → air
Outer Wash Stations	2
Water Tanks	2 x 40 L
Water Pumps	2 x 1 HP
R.C. Water Filter	1 x 10 micron
PW/DM Water Filter	1 x 5 micron
Compressed Air Filter	1 x 0.2 micron

Controls, Construction & Supply
Tank Level Control	High/low sensors with automatic feed-valve control
HMI Pressure Display	R.C. water, PW/DM water and air pressure
Safety Interlocks	Automatic stop for low tank level or loss of required utility pressure
Infeed	42-inch bottle-loading turntable
Outfeed	Optional conveyor
Contact Parts	SS316 stainless steel
Machine Structure	SS304 stainless steel
Power Supply	415 V / 50 Hz / 3 Phase
Compressed Air	Approx. 6 bar
Documents	DQ, IQ, OQ & PQ; FAT & SAT; HMI Manual; Operation Manual; serial-matched component TCs; wiring diagram; machine layout

Final suitability, utility requirements and performance are confirmed against the bottle sample, washing process and approved machine configuration.

Process control & protection

Automatic Monitoring for Water, Air and Tank Level

The control system monitors the washing utilities and protects the process when a required condition is not available.

Automatic Tank Feeding

High and low level sensors are provided in the tanks. When the level calls for water, the tank feeding valve switches on automatically.

Low-Level Machine Stop

If inlet water is unavailable and the tank falls to its low-level limit, the machine stops automatically to protect the washing cycle.

Continuous HMI Pressure Display

Pressure transmitters monitor R.C. water, PW/DM water and compressed air continuously on the HMI auto screen.

Utility-Pressure Interlocks

If the required R.C. water, PW/DM water or air pressure is unavailable, the relevant interlock stops the machine automatically.

Configuration, integration & documents

Production-Ready Supply with Traceable Documentation

42-Inch Infeed Turntable

A 42-inch turntable is provided on the infeed side for loading bottles into the washing machine.

Optional Outfeed Conveyor

A conveyor can be added at the machine outfeed to transfer clean bottles to the next packaging process.

Line Integration

The washer can be integrated with filling, capping, labeling and conveying equipment for a complete packaging line.

Documentation & Traceability

The documentation package includes Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) documents, plus the HMI Manual and Operation Manual. Component TCs are matched to serial numbers, and the electrical wiring diagram and machine layout are also supplied.

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Frequently asked questions

Rotary Gripper Bottle Washing Machine FAQs

Technical answers covering bottle range, output, washing stations, filters, HMI monitoring, safety interlocks and supplied documents.

What bottle sizes can the Rotary Gripper Bottle Washing Machine handle?

It is suitable for bottles from 50 mL to 500 mL.

What is the machine's maximum output?

The machine delivers output up to 80 bottles per minute (BPM).

How many washing stations does the machine have?

It has six internal wash stations and two external wash stations.

What is the six-stage internal wash sequence?

The sequence is recycled water (RC), filtered compressed air, PW/DM water, filtered compressed air, PW/DM water and filtered compressed air.

Which washing media are used?

The internal washing process uses recycled water, PW/DM water and filtered compressed air.

How many tanks and pumps are supplied?

The machine includes two 40 L tanks and two 1 HP pumps.

Which filters are used in the washing system?

It uses one 10 µm filter for RC water, one 5 µm filter for PW/DM water and one 0.2 µm filter for compressed air.

How is the tank water level controlled?

High- and low-level sensors control the tank feed valve. If incoming water is unavailable and the tank reaches the low-level safety limit, the machine stops automatically.

How are the process pressures monitored?

Pressure transmitters continuously monitor RC-water, PW/DM-water and compressed-air pressure on the HMI Auto screen. Loss of any required pressure stops the machine automatically.

What equipment is provided for bottle loading?

A 42-inch turntable is provided on the infeed side for bottle loading.

Can an outfeed conveyor be added?

Yes. An outfeed conveyor can be supplied as an optional addition.

Which certificates and documents are supplied?

The supply includes DQ, IQ, OQ and PQ qualification documents; FAT and SAT documents; the HMI Manual and Operation Manual; serial-matched component TCs and certificates; the electrical wiring diagram; and the machine layout.

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☎ +91 97379 73334 ✉ info@hmpharmamachines.com📍 Ahmedabad, Gujarat, India

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