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50 mL–1 L Bottle Range
Approved glass, PET and HDPE bottle formats are handled using dedicated pockets and change parts.
GMP-Oriented Linear Bottle Washing System
Linear Tunnel Type Bottle Washing Machine
Linear bottle handling with internal and external washing stages.
- Bottle range
- 50 mL–1 L
- Output models
- Reference: 120 / 150 / 180 / 240 bottles per minute (BPM), matched to the selected model.
- Process
- 5 internal + 2 external washes
- Process tanks
- 2 SS 316 tanks × 40 L each
Wire-woven infeed, HDPE bottle pockets and defined five-position linear washing arrangement
Machine overview
Linear Tunnel Bottle Washing Machine Manufacturer in India
H M Pharma Machines manufactures the Linear Tunnel Type Bottle Washing Machine in Ahmedabad, Gujarat, India for pharmaceutical and beverage bottle lines. The machine is configured for approved glass, PET, HDPE and PP bottle formats from 50 mL–1 L. A wire-woven infeed belt transfers bottles toward the handling system, while mechanical cams load and unload them from HDPE pockets.
The HMLBWM series is available in four rated output configurations: HMLBWM-120 at 120 BPM, HMLBWM-150 at 150 BPM, HMLBWM-180 at 180 BPM and HMLBWM-240 at 240 BPM. BPM means bottles per minute.
The internal cycle follows five defined positions: compressed air, recirculated water, compressed air, fresh Purified Water and compressed air. Two external stages apply recirculated water followed by compressed air. Two SS 316 tanks, two 1 HP pumps, Code 7 filtration, pressure transmitters and process interlocks support the approved washing arrangement.
Machine running video
Watch the Linear Tunnel Type Bottle Washing Machine in Operation
Review the reference machine demonstration, then discuss your container format and required output.
Select Play to load the video. This demonstration shows a reference configuration; final format parts, output, utilities, controls and guarding follow the approved project scope.
Available models
Select the Required Linear Bottle Washing Model
Choose the HMLBWM model according to the required bottles-per-minute output and the approved 50 mL–1 L bottle configuration.
HMLBWM-120Rated output: 120 BPM
HMLBWM-150Rated output: 150 BPM
HMLBWM-180Rated output: 180 BPM
HMLBWM-240Rated output: 240 BPM
Why this machine
Engineered for Controlled Linear Bottle Washing
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Four HMLBWM Models
Select HMLBWM-120, HMLBWM-150, HMLBWM-180 or HMLBWM-240 according to the required production output.
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Five Internal Washes
Compressed air, RC water and PW are applied in the defined five-position internal sequence.
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Two External Washes
The bottle exterior receives RC water followed by compressed air.
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SS 316 Process System
Contact parts, tanks and pump wetted surfaces are specified in SS 316.
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Alarm & Interlock Protection
Pressure, level, overload and bottle-handling conditions are monitored by the control system.
Bottle handling process
How the Linear Tunnel Bottle Washing Machine Works
The machine moves approved bottle formats through four controlled handling phases.
Wire-Woven Belt Infeed
The infeed belt transfers approved bottle formats toward the machine handling system.
Cam Loading into Pockets
Mechanical cams load the bottles into HDPE pockets for controlled linear movement.
Internal & External Washing
The pockets carry bottles through five internal wash positions and two external wash stages.
Cam Unloading & Transfer
Mechanical cams unload washed bottles through the outfeed prism and pusher toward the tunnel-conveyor interface.
Published reference wash cycle
Five-Position Internal Bottle Washing Sequence
The internal sequence combines compressed air, recirculated water and fresh Purified Water in the confirmed order.
Compressed Air
Initial internal air stage.
Recirculated Water
Internal RC-water wash.
Compressed Air
Air stage after the RC-water wash.
Fresh PW
Fresh Purified Water wash.
Compressed Air
Final internal air stage.
Confirmed sequence: compressed air → recirculated water → compressed air → fresh Purified Water → compressed air. RC means recirculated water and PW means Purified Water.
External washing: two defined stages clean the bottle exterior in the sequence shown below.
External Stage 01 — RC Water
Recirculated water is applied to the bottle exterior.
External Stage 02 — Compressed Air
Compressed air follows the external RC-water wash.
Technical details
Linear Tunnel Type Bottle Washing Machine Specifications
50 mL–1 LGlass, PET, HDPE and PP (oval bottles not suitable) bottles
4 ModelsHMLBWM series, 120–240 BPM
5 + 2Internal and external wash stages
2 × 40 LSS 316 RC-water and PW tanks
| Bottle Materials | Glass, PET, HDPE and PP (oval bottles not suitable) |
|---|---|
| Output Unit | BPM — bottles per minute |
| Machine Design | Stainless-steel, GMP-oriented design |
| Infeed | Wire-woven belt |
| Bottle Pockets | HDPE |
| Loading / Unloading | Mechanical cams |
| Main Drive | Gearbox with AC frequency drive |
| Conveyor Drive | Gearbox |
| Outfeed | Prism and pusher toward tunnel interface |
| Frame | SS 304 |
|---|---|
| Contact Parts | SS 316 |
| Process Piping | Material, joining method and finish finalized in the approved order |
| Internal Wash | 5 positions: air, RC water, air, PW, air |
| External Wash | 2 stages: RC water, air |
| Storage Tanks | 2 × 40 L, SS 316; RC water and PW |
| Process Pumps | 2 × 1 HP, SS 316 contact surfaces |
| Filter Cartridges | Code 7 type |
| HMI Pressure Display | RC-water, PW and compressed-air pressure |
| Utility Pressure Response | Low RC-water, PW or compressed-air pressure: alarm and automatic machine stop |
| Cabinet Provision | Vapor-exhaust cut-out at top |
| Automation Standard | Delta PLC, 7-inch Delta HMI, Delta drive/VFD and Delta servo |
| Compressed Air | 6 bar |
| Model / Series | Published reference. HMLBWM-120 / HMLBWM-150 / HMLBWM-180 / HMLBWM-240. |
|---|---|
| Output / Throughput | Published reference. 120 / 150 / 180 / 240 bottles per minute (BPM), matched to the selected model. |
| Accuracy / Acceptance Criterion | Not applicable. This is not a dosing or label-placement function; acceptance is based on stable container handling, the approved wash sequence and the FAT protocol. |
| Electrical Power | Published reference. 440 V AC, three-phase, 50 Hz; connected load 5 HP. |
| Utilities | Published reference. Compressed air at 6 bar; two 40 L process tanks with two 1 HP pumps; water grades, flow, temperature and drainage are confirmed for the approved wash cycle. |
| Overall Dimensions (L × W × H) | Overall dimensions are model- and configuration-specific. Final L × W × H is confirmed in the customer-approved GA drawing based on capacity, output, process requirements and site layout before order execution. |
| Net / Shipping Weight | Published reference. Approximately 500 kg net. |
| Capacity / Format Range | Published reference. Approved 50 mL–1 L bottles; two 40 L process tanks. |
| Warranty | Published reference. 1 year; commencement, coverage and exclusions are defined in the approved order. |
| Installation / Commissioning Scope | Published reference. Installation and commissioning are available; the exact included work and customer responsibilities are defined in the approved order. |
Final model, output, change parts, utilities and tunnel interface are confirmed against the approved bottle sample, drawing and project URS.
Water Consumption
Water consumption varies with the selected machine model, operating speed, bottle size and approved washing cycle. The project-specific requirement is confirmed for the selected configuration and agreed operating conditions.
Where recirculation is included, recirculated-water flow and fresh-water consumption are specified separately during technical review, using the water grades included in the approved configuration.
Filtration & process supply
Defined Water, Air, Tank and Piping System
Two Process Tanks & Pumps
Two SS 316 storage tanks of 40 L each separately serve RC water and PW. Two 1 HP pumps with SS 316 contact surfaces support the approved process arrangement.
Code 7 Filtration
Published reference ratings are shown below; final micron ratings are defined in the approved process scope.
- Recirculated water: 10 micron
- Purified Water: 5 micron
- Compressed air: 0.2 micron
Project-Defined Process Piping
Process-piping material, joining method and finish are finalized in the approved order.
Project Documentation
DQ, IQ, OQ, PQ, FAT, SAT, HMI and Operation Manuals, serial-matched component certificates, the wiring diagram and machine layout can be included as defined in the approved order scope.
Process alarms & interlocks
Automatic Protection for Bottle Flow, Water, Air and Drives
The following responses reflect the confirmed machine scope; final alarm philosophy is documented in the approved control specification.
Low Bottle Level at Infeed
Low bottle level at the infeed stops the machine.
Low Water / Air Pressure
Pressure transmitters monitor RC-water, PW and compressed-air pressure. Low pressure in any required utility generates an alarm and stops the machine automatically.
Tank-Level Alarm
High and low water levels in the tanks generate alarms.
Main Motor Overload
Main-motor overload generates an alarm.
Infeed Drum Jam
An infeed-drum jam generates an alarm.
Outfeed Prism Jam
An outfeed-prism jam generates an alarm.
Outfeed Pusher Jam
An outfeed-pusher jam generates an alarm.
Tunnel-Conveyor Overload
Tunnel-conveyor overload stops the washing machine.
Related machines
Compare Bottle Preparation and Packaging Equipment
For the wash-method and line-layout comparison, read the bottle washing machine selection guide.
Frequently asked questions
Linear Tunnel Type Bottle Washing Machine FAQs
Technical answers covering bottle range and materials, HMLBWM models, five-position washing, external cleaning, filtration, construction, alarms and process protection.
What bottle sizes and materials can the Linear Tunnel Type Bottle Washing Machine handle?
The machine is suitable for approved glass, PET, HDPE and PP bottle configurations from 50 mL–1 L (1000 mL).
Which HMLBWM models and outputs are available?
The available configurations are HMLBWM-120 for 120 BPM, HMLBWM-150 for 150 BPM, HMLBWM-180 for 180 BPM and HMLBWM-240 for 240 BPM.
What does BPM mean?
BPM means bottles per minute and identifies the rated output model.
How are bottles fed into the machine?
A wire-woven infeed belt transfers approved bottle formats toward the infeed handling system.
How are bottles loaded into and unloaded from the pockets?
Mechanical cams load and unload the bottles, while HDPE pockets carry them through the washing positions.
How many internal washing positions does the Linear Tunnel Type Bottle Washing Machine provide?
Five internal washing positions are provided in the defined air, RC-water and PW sequence.
What is the five-position internal wash sequence?
The internal sequence is compressed air, recirculated water, compressed air, fresh Purified Water and compressed air.
What is the external bottle washing sequence?
Two external washing stages are provided: recirculated water followed by compressed air.
How many tanks and pumps are specified for the Linear Tunnel Type Bottle Washing Machine?
The process system includes two SS 316 storage tanks of 40 L each, one for RC water and one for PW, together with two 1 HP pumps having SS 316 contact surfaces.
Which filter ratings are specified for the Linear Tunnel Type Bottle Washing Machine?
Code 7 filter cartridges are specified; final micron ratings are defined in the approved process scope.
Which construction materials are specified for the Linear Tunnel Type Bottle Washing Machine?
For the Linear Tunnel Type Bottle Washing Machine, the GMP-oriented machine has an SS 304 frame and SS 316 product-contact parts. Process-piping material and finish are finalized in the approved order.
What happens when RC-water, PW or compressed-air pressure is low?
Pressure transmitters monitor RC-water, PW and compressed-air pressure. If any required pressure is low, an alarm is generated and the machine stops automatically.
Which bottle-handling and drive alarms are provided?
On the Linear Tunnel Type Bottle Washing Machine, the scope includes main-motor overload, infeed-drum jam, outfeed-prism jam and outfeed-pusher jam alarms; tunnel-conveyor overload stops the bottle washer.
How does the machine transfer washed bottles to the downstream line?
Mechanical cams unload the washed bottles through the outfeed prism and pusher toward the tunnel-conveyor interface.
Which project documents can accompany the Linear Tunnel Type Bottle Washing Machine?
The documentation package can include DQ, IQ, OQ and PQ; FAT and SAT records; HMI and Operation Manuals; serial-matched component certificates; the electrical wiring diagram; and the machine layout, as defined in the approved order scope.
What automation, warranty and commissioning scope is published for the Linear Tunnel Type Bottle Washing Machine?
For the Linear Tunnel Type Bottle Washing Machine, the standard automation uses a Delta PLC, 7-inch Delta HMI, Delta drive/VFD and Delta servo. The machine has a 1-year warranty. Installation and commissioning are available, with the exact scope defined in the approved order.
Contact us
Discuss Your Linear Bottle Washing Requirement
Contact H M Pharma Machines for model selection, bottle-format review, technical discussion and quotation.