For approved pharmaceutical vials, free-flowing injectable powder and compatible rubber stoppers, with controlled vial infeed and indexed movement through dosing stations.
Machine overview
H M Pharma Machines manufactures the Injectable Dry Powder Filling & Rubber Stoppering Machine in Ahmedabad, Gujarat, India for approved pharmaceutical injectable-powder applications.
The Injectable Dry Powder Filling & Rubber Stoppering Machine uses controlled vial infeed and indexed movement through dosing stations for container and powder flow. Its approved process completes when stoppered vials discharge to the crimp-capping operation.
Detailed engineering for the Injectable Dry Powder Filling & Rubber Stoppering Machine aligns no-vial/no-dose, powder-level, vacuum/air and stopper-feed controls where specified with the approved application, target output, utility schedule and final line layout before the GA drawing is released.
Why this machine
The Injectable Dry Powder Filling & Rubber Stoppering Machine is intended for approved pharmaceutical vials, free-flowing injectable powder and compatible rubber stoppers; performance is assessed against the output and acceptance criteria stated for the approved configuration.
Controlled vial infeed and indexed movement through dosing stations.
No-vial/no-dose, powder-level, vacuum/air and stopper-feed controls where specified.
For the Injectable Dry Powder Filling & Rubber Stoppering Machine, the materials and cleanability review follows this product-contact requirement: Powder-contact construction, enclosure, extraction and cleaning provisions are selected for the approved powder and hygiene requirement.
Vial changeover covers dosing parts, vial guides, indexed positions and the stopper-feed and insertion parts approved for the selected format.
Stoppered vials discharge to the crimp-capping operation.
Operating process
The integrated machine indexes pharmaceutical vials through measured dry-powder dosing and oriented rubber-stopper placement before releasing them for crimp capping.
Empty vials enter under controlled handling and are indexed in sequence through the configured powder-dosing stations.
Each vial is registered beneath the dosing position, and the no-vial/no-dose logic prevents powder delivery into an empty station.
One or more measured powder doses enter the vial before an oriented rubber stopper is presented and pressed into the vial neck.
The stoppered vial exits the indexed section and transfers to the compatible aluminum-seal crimp-capping operation.
Applications & selection
Injectable powder vials are indexed through approved powder dosing and synchronized stopper placement within the approved environmental-control scope.
Dry-syrup bottles require different container handling and closure equipment, so they are not treated as a direct application of this injectable vial machine.
A nutraceutical powder project is considered only if its vial format, hygiene classification and regulatory process justify this specialized filling arrangement.
Food and ingredient powders normally require a non-aseptic packaging system; suitability for this vial machine must be established by a separate process review.
Cosmetic or chemical powders are accepted only after confirming containment, product-contact compatibility and the need for rubber-stoppered vial packaging.
The integrated unit can synchronize with vial washing, sterilization or depyrogenation, crimp capping, inspection and labeling equipment.
Technical details
| Machine | Injectable Dry Powder Filling & Rubber Stoppering Machine |
|---|---|
| Category | Powder Filling Machines |
| Suitable For | Approved pharmaceutical vials, free-flowing injectable powder and compatible rubber stoppers |
| Working Principle | Indexed vials receive one or more measured powder doses before an oriented rubber stopper is placed and pressed into each vial. |
| Infeed / Handling | Controlled vial infeed and indexed movement through dosing stations |
| Outfeed / Transfer | Stoppered vials discharge to the crimp-capping operation |
| Machine Construction | GMP-oriented stainless-steel construction as defined in the approved scope |
|---|---|
| Contact Materials | Powder-contact construction, enclosure, extraction and cleaning provisions are selected for the approved powder and hygiene requirement. |
| Control System | No-vial/no-dose, powder-level, vacuum/air and stopper-feed controls where specified |
| Changeover | Settings, guides and format parts matched to approved samples or drawings |
| Optional Scope | Single or multiple dosing, powder wheel or micro-dosing system, barrier and environmental controls are configurable. |
| Line Integration | Standalone supply or integration with approved upstream and downstream machines |
| Model / Series | Published reference. HMPF-240S |
|---|---|
| Output / Throughput | Published reference. 120–240 vials per minute on 10 mL vials for a single dose; output depends on fill volume, powder bulk/tapped density and room conditions. |
| Accuracy / Acceptance Criterion | Published reference. ±2%, depending on powder consistency and uniformity under controlled humidity. |
| Electrical Power | Published reference. 6 HP; 440 V, three-phase, 50 Hz. |
| Utilities | Published reference. Oil-sealed vacuum pump listed for the quoted configuration. |
| Overall Dimensions (L × W × H) | Published reference. 3750 × 1020 × 2050 mm (L × W × H); conveyor height adjustable from 850 to 900 mm. |
| Net / Shipping Weight | Published reference. Approximately 800 kg gross. |
| Capacity / Format Range | Published reference. 5–30 mL vials; 20 mm stoppers; 250–1500 mg single-stroke powder fill; 10 mL vial change parts included; optional powder-wheel/piston ranges listed from 50 to 1250 mg. |
| Warranty | Published reference. 12 months from dispatch for performance and workmanship; wear parts, consumables, electrical/electronic items and spares excluded. |
| Installation / Commissioning Scope | Order-specific. The quotation states whether installation, commissioning, SAT and operator training are included, together with unloading, positioning, utilities, civil work, trial materials, travel and site responsibilities. |
Final specifications follow the approved quotation, layout, datasheet and project URS.
Options & project scope
Approved pharmaceutical vials, free-flowing injectable powder and compatible rubber stoppers.
Single or multiple dosing, powder wheel or micro-dosing system, barrier and environmental controls are configurable.
Documentation for the Injectable Dry Powder Filling & Rubber Stoppering Machine records no-vial/no-dose, powder-level, vacuum/air and stopper-feed controls where specified, the confirmed utilities and the agreed acceptance tests; drawings, manuals and qualification records are supplied when ordered.
Controls & protection
Controls, alarms and interfaces are confirmed for the ordered configuration.
No-vial/no-dose, powder-level, vacuum/air and stopper-feed controls where specified.
Infeed readiness: controlled vial infeed and indexed movement through dosing stations.
Approved transfer: stoppered vials discharge to the crimp-capping operation.
Published reference: Oil-sealed vacuum pump listed for the quoted configuration.
Published reference: ±2%, depending on powder consistency and uniformity under controlled humidity.
Single or multiple dosing, powder wheel or micro-dosing system, barrier and environmental controls are configurable.
Related machines
Use our liquid versus powder vial filling guide to compare dosing, stopper handling and trial requirements, then prepare a quotation brief for the approved product and vial format.
For the format drawings and change parts to review with the selected machine, read the machine change-parts guide.
Frequently asked questions
The Injectable Dry Powder Filling & Rubber Stoppering Machine doses injectable dry powder into vials and immediately applies rubber stoppers within a controlled, enclosed process.
Suitable products and formats include approved pharmaceutical vials, free-flowing injectable powder and compatible rubber stoppers. Final suitability is confirmed from approved samples, drawings and process details.
Indexed vials receive one or more measured powder doses before an oriented rubber stopper is placed and pressed into each vial.
The Injectable Dry Powder Filling & Rubber Stoppering Machine handles material using controlled vial infeed and indexed movement through dosing stations.
The rated output in vials per minute depends on vial and stopper size, powder dose and flow, number of dosing stations, indexing time, stopper placement and the approved environmental-control conditions.
Vial guides and indexing parts, dosing components, recipe, stopper feed and insertion settings are evaluated together using approved process materials and samples.
Approved powder-contact dosing components, vial-handling parts and stopper-feed or insertion parts are specified with the required enclosure, finish and environmental-control scope.
The available control scope includes no-vial/no-dose, powder-level, vacuum/air and stopper-feed controls where specified. Final alarms and interlocks are documented in the approved control specification.
Single or multiple dosing, powder wheel or micro-dosing system, barrier and environmental controls are configurable.
The machine is positioned after the approved vial-preparation process and before aluminum-seal crimp capping, with enclosure, transfer and line-status interfaces designed to preserve the approved process conditions.
The package can include vial, dose and stopper format data, dosing calibration, environmental and utility requirements, material certificates, electrical and pneumatic drawings, manuals, layout and filling-stoppering FAT protocol.
Please provide the following: vial, stopper and powder samples, dose weight, bulk density, output, containment and validation requirements.
Contact us
Share your application and required capacity for a quotation.