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Flow measurement

Differential Pressure Flow: A Linear Pressure Signal Needs the Right Conversion

A differential-pressure flow signal may already contain square-root extraction. Identify that processing before scaling it again in a controller.

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A differential-pressure flow signal may already contain square-root extraction. Identify that processing before scaling it again in a controller.

Identify the Physical Basis

For a fixed primary-element and fluid basis, flow varies with the square root of differential pressure. Endress+Hauser’s DP-flow explanation describes this relationship and the other physical terms involved. The measured pressure signal and a calculated linear flow signal therefore are different quantities, even if both are transmitted over an identical electrical interface.

Work Through an Example

In a hypothetical fixed-basis case, a DP of 25% of the reference maximum corresponds to 50% of the reference flow: √0.25 = 0.50. If a transmitter has already produced that 50% flow output and a controller takes its square root again, it calculates about 70.7%. If neither stage extracts the square root, it may report 25%. Both mistakes come from processing identity rather than a change in the liquid.

Use the Result in the Review

Trace the quantity at each stage: primary pressure difference, transmitter output, controller scaling and displayed rate. Record where square-root extraction is enabled and which stage owns it. Preserve range and fluid-density assumptions with that map. Compare the configurations against one shared physical test point before assuming a discrepancy is a defective sensor. The complete DP equation still needs its selected primary-element factors.

A flowmeter filling discussion must confirm its actual instrument principle before this question applies. This guide explains a DP-processing boundary; it does not assert an installed DP device, recommend an orifice geometry or treat the simplified normalized illustration as a full flow calculation.

Has square-root flow extraction been accounted for at the correct system boundary?

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Has square-root flow extraction been accounted for at the correct system boundary?
Review fieldReference or resultResponsible person
Selected primary element and fluid basisTo completeTo complete
Quantity and range at transmitter outputTo completeTo complete
Single square-root extraction ownerTo completeTo complete
Controller scale and shared test pointTo completeTo complete

Customer Questions

Should every flow signal be square-rooted?

No. Apply it only where the selected signal represents DP and needs that conversion.

Is a 50% electrical output always 50% DP?

No. The configured output may already be linear flow.

Does square-root extraction establish the whole DP calculation?

No. Density and primary-element factors remain part of the basis.

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Primary References

These references support the technical principles discussed in this guide. The worked examples and review questions are educational.

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