For approved bottles, jars, cans or pails with compatible liquids, with conveyor or platform positioning on individual weighing stations.
Machine overview
H M Pharma Machines manufactures the Automatic Load Cell Liquid Filling Machine in Ahmedabad, Gujarat, India for pharmaceutical, nutraceutical, cosmetic, food, chemical and allied production applications.
The Automatic Load Cell Liquid Filling Machine uses conveyor or platform positioning on individual weighing stations for container and product flow. Its approved process completes when accepted containers discharge; reject handling can be integrated.
Detailed engineering for the Automatic Load Cell Liquid Filling Machine aligns recipe, tare, coarse/fine flow and weight-tolerance control with the approved application, target output, utility schedule and final line layout before the GA drawing is released.
Why this machine
The Automatic Load Cell Liquid Filling Machine is intended for approved bottles, jars, cans or pails with compatible liquids; performance is assessed against the output and acceptance criteria stated for the approved configuration.
Conveyor or platform positioning on individual weighing stations.
Recipe, tare, coarse/fine flow and weight-tolerance control.
For the Automatic Load Cell Liquid Filling Machine, the materials and cleanability review follows this product-contact requirement: Product-contact materials, seals, tubing, valves and surface finish are matched to the product and cleaning method in the approved scope.
Container changeover covers weighing-station positioning, bottle guides, nozzle setup and the tare, coarse-fill, fine-fill and tolerance recipe.
Accepted containers discharge; reject handling can be integrated.
Operating process
The machine weighs each empty container, calculates the net product added during coarse and fine filling, and stops delivery when the programmed target weight is reached.
Each empty container is conveyed or placed onto an individual weighing station beneath its filling nozzle.
The control system records the empty-container weight so subsequent readings represent only the net product being filled.
Product is delivered rapidly during the coarse stage and then slowed for fine filling as the live load-cell reading approaches the target.
Flow stops at the accepted net weight, and the filled container is released for downstream handling or configured rejection.
Applications & selection
Pharmaceutical liquids and syrups are filled to a net-weight target after container tare variation, product density and acceptance limits are established.
Nutraceutical preparations can use coarse-and-fine weight filling where live load-cell feedback suits the approved container and target quantity.
Cosmetic and personal-care products are evaluated for viscosity, tail-off and settling time so the final weight can stabilize within the required tolerance.
Food and beverage products can be dosed by weight when hygienic product-contact parts and the site's cleaning procedure are included in the design.
Oils, chemicals and agrochemicals require compatible wetted materials plus a filling profile selected for product flow and container stability.
The load-cell filler can coordinate container transfer with product supply, closure, labeling and configured reject or verification equipment.
Configuration review
Share these details so we can review a proposed configuration datasheet. Model and operating limits are confirmed for the selected application.
This starts a technical inquiry. The approved quotation and datasheet define the supplied configuration.
Technical details
| Machine | Automatic Load Cell Liquid Filling Machine |
|---|---|
| Category | Liquid Filling Machines |
| Suitable For | Approved bottles, jars, cans or pails with compatible liquids |
| Working Principle | The empty container is tared on a load cell, filled at coarse rate and then fine rate, and stopped when the target net weight is reached. |
| Infeed / Handling | Conveyor or platform positioning on individual weighing stations |
| Outfeed / Transfer | Accepted containers discharge; reject handling can be integrated |
| Machine Construction | GMP-oriented stainless-steel construction as defined in the approved scope |
|---|---|
| Contact Materials | Product-contact materials, seals, tubing, valves and surface finish are matched to the product and cleaning method in the approved scope. |
| Control System | Recipe, tare, coarse/fine flow and weight-tolerance control |
| Changeover | Settings, guides and format parts matched to approved samples or drawings |
| Optional Scope | Number of stations, weighing range, reject system and data reporting are configurable. |
| Line Integration | Standalone supply or integration with approved upstream and downstream machines |
| Configuration / Model | Automatic electronic net-weight filler. The final model code is assigned in the approved quotation. |
|---|---|
| Containers / Target Weight | Approved bottles, jars, cans or pails with compatible liquids. Container load, target net weights and weighing range are agreed from samples and product details. |
| Dosing Method | Each empty container is tared on a load cell. Coarse filling changes to fine filling before flow stops at the programmed net-weight target. |
| Stations / Controls | Containers use conveyor or platform positioning on individual weighing stations. Station count, weight range and any reject or reporting functions are specified for the order. |
| Output Evaluation | Evaluate containers per minute using the agreed tare cycle, target net weight, coarse and fine flow rates, product-settling time, station count and acceptance checks. |
| Acceptance / FAT Basis | Net-weight tolerance and FAT sampling conditions are agreed with approved containers and product. The documentation scope can include load-cell calibration, tare procedure and the weight-filling protocol. |
| Product Contact / Cleaning | Tank or piping, valves, seals and nozzles form the product path. Wetted materials and cleaning method are agreed; weighing platforms and protection suit the container load. |
| Electrical / Utilities | Voltage, phase, frequency and connected load follow the approved load list. Product-feed, temperature-control, pneumatic and cleaning services are specified where applicable. |
| Footprint / Line Interfaces | Final length, width and height are stated in the approved GA drawing. Container positioning, product supply, closure transfer and any reject stage follow the agreed line layout. |
| Container / Recipe Change | Verify weighing-platform position, guides, nozzle height, tare, coarse/fine settings, cut-off compensation and tolerance limits with the new container and product. |
| Warranty | Order-specific. Duration, commencement date, covered parts, exclusions and claim terms are stated in the approved quotation or order. |
| Installation / Commissioning Scope | Order-specific. The quotation states whether installation, commissioning, SAT and operator training are included, together with unloading, positioning, utilities, civil work, trial materials, travel and site responsibilities. |
Final specifications follow the approved quotation, layout, datasheet and project URS.
Options & project scope
Approved bottles, jars, cans or pails with compatible liquids.
Number of stations, weighing range, reject system and data reporting are configurable.
Documentation for the Automatic Load Cell Liquid Filling Machine records recipe, tare, coarse/fine flow and weight-tolerance control, the confirmed utilities and the agreed acceptance tests; drawings, manuals and qualification records are supplied when ordered.
Controls & protection
Controls, alarms and interfaces are confirmed for the ordered configuration.
Recipe, tare, coarse/fine flow and weight-tolerance control.
Infeed readiness: conveyor or platform positioning on individual weighing stations.
Approved transfer: accepted containers discharge; reject handling can be integrated.
Configuration-specific: Electrical supply, compressed air, product feed or temperature control, gas or vacuum, and cleaning or CIP interfaces are listed as applicable.
Configuration-specific: Filling tolerance and the FAT sampling method are guaranteed only for the approved product, dose, container and operating conditions.
Number of stations, weighing range, reject system and data reporting are configurable.
Related applications
For dosing-method selection using product and container samples, read the liquid filling machine selection guide.
Frequently asked questions
The Automatic Load Cell Liquid Filling Machine fills containers to a programmed net weight using continuous electronic measurement at each filling station.
Suitable products and formats include approved bottles, jars, cans or pails with compatible liquids. Final suitability is confirmed from approved samples, drawings and process details.
The empty container is tared on a load cell, filled at coarse rate and then fine rate, and stopped when the target net weight is reached.
The Automatic Load Cell Liquid Filling Machine handles material using conveyor or platform positioning on individual weighing stations.
Throughput is governed by container placement and tare time, target net weight, coarse and fine flow rates, product settling, number of weighing stations and acceptance checks.
The weighing platform and guides, nozzle height, coarse-and-fine recipe, cut-off compensation and tolerance limits are verified with approved empty containers and product.
The product path includes the approved tank or piping, valves, seals and nozzles, while the weighing platforms, load-cell protection, conveyor frame and guards are selected for the container load.
The available control scope includes recipe, tare, coarse/fine flow and weight-tolerance control. Final alarms and interlocks are documented in the approved control specification.
Number of stations, weighing range, reject system and data reporting are configurable.
The filler receives stable empty containers, controls product flow from the supply system and transfers weight-confirmed packs to closure or a configured reject and verification stage.
Documentation can include load-cell and instrument data, calibration and tare procedure, recipe and tolerance sheet, piping and utility diagrams, electrical drawings, manuals, layout and weight-filling FAT protocol.
Please provide the following: product density and flow, target weights, container samples, tolerance, output and calibration requirement.
Contact us
Share your application and required capacity for a quotation.