01
2–100 mL Vial Range
The rotary gripper arrangement handles approved glass-vial configurations across the specified range.
Pharmaceutical Vial Washing System
Rotary Gripper Vial Washing Machine
For approved 2–100 mL glass vials, with separate 120, 150, 240 and 320 VPM models. The published wash cycle uses recirculated water, Purified Water, Water for Injection and air.
- Vial range
- 2–100 mL
- Output models
- Reference: 120 / 150 / 240 / 320 vials per minute (VPM), matched to the selected model.
- Process
- 6 internal + 2 external stages
- Process tanks
- Process tanks configured per approved order
For a quote, share every vial size, required vials per minute, wash-cycle requirements and installation location. Samples or drawings help confirm grippers and change parts. We supply within India only and respond within 1 day.
Rotary gripper vial handling with RC, PW and WFI washing stages
Machine overview
Rotary Gripper Vial Washing Machine Manufacturer in India
H M Pharma Machines manufactures the Rotary Gripper Vial Washing Machine in Ahmedabad, Gujarat, India. Vials are loaded on the turntable, transferred through the infeed star wheel and then handed to the rotary gripper system, which carries approved 2–100 mL vials through the defined internal and external washing stages.
The machine is available in four separate output models: 120 VPM, 150 VPM, 240 VPM and 320 VPM. VPM means vials per minute and identifies the rated output configuration.
The process arrangement includes six internal stages in the sequence RC water, air, PW, air, WFI and air. Two additional external stages apply RC water followed by air. Separate process tanks of 40 L each can serve RC water, PW and WFI; pump scope, level sensing and pressure monitoring are finalized in the approved order.
Machine running video
Watch the Rotary Gripper Vial Washing Machine in Operation
Review the reference machine demonstration, then discuss your container format and required output.
Select Play to load the video. This demonstration shows a reference configuration; final format parts, output, utilities, controls and guarding follow the approved project scope.
Available models
Select the Required Vial Washing Output
Choose the model according to the required vials-per-minute output and the approved 2–100 mL vial configuration.
120 VPMVial washing machine model
150 VPMVial washing machine model
240 VPMVial washing machine model
320 VPMVial washing machine model
Why this machine
Designed for High-Speed, Defined Vial Washing
02
Four Output Models
Select 120, 150, 240 or 320 VPM according to the required production output.
03
Six Internal Stages
The internal sequence uses RC water, PW, WFI and alternating air stages.
04
Two External Stages
The external vial surface passes through RC water followed by an air stage.
05
Separate Process Tanks
Separate process tanks of 40 L each can serve RC water, PW and WFI; tank materials are finalized in the approved order.
06
Project-Defined Process Protection
Monitoring and interlock functions are finalized in the approved control specification.
Washing process
How the Vial Washing Process Works
The continuous washing sequence combines synchronized infeed, rotary gripper handling and multiple water and air stations to prepare vials for downstream processing.
Turntable & Infeed
Vials are loaded onto the infeed turntable and pass through the star-wheel system, which synchronizes their transfer to the rotary grippers. An infeed feedworm, where specified for the selected configuration, assists vial spacing and positioning.
Gripping & Inversion
Format-specific gripper assemblies hold each vial securely by the neck and gently invert it into a mouth-down position. This presents the vial opening to the internal washing nozzles while the grippers carry the vials through the washing stations.
Internal & External Jet Washing
Internal nozzles align with the inverted vial openings while external jets wash the outer surfaces. The six internal stages use RC water → air → PW → air → WFI → air; the two external stages use RC water → air. Servo or mechanical nozzle actuation is defined for the selected configuration.
Outfeed Re-Inversion
After the washing cycle, the grippers return the vials to an upright, neck-up position and release them to the approved outfeed tray or conveyor. Where the line includes a depyrogenation tunnel, the transfer arrangement is matched to its infeed and the agreed line layout.
Process scope: RC means recirculated water, PW means Purified Water and WFI means Water for Injection. Washing prepares the vials for the next process; sterility and depyrogenation require their own specified and validated treatment.
Published reference wash cycle
Six-Stage Internal Vial Washing Sequence
Each gripped vial passes through the following six internal water and air stages.
RC Water
Recirculated water provides the first internal wash.
Air
An air stage follows the RC water wash.
PW
Purified Water provides the next internal wash.
Air
An air stage follows the PW wash.
WFI
Water for Injection provides the final water stage.
Air
The final air stage completes the internal cycle.
Terminology: RC means recirculated water, PW means Purified Water and WFI means Water for Injection.
For an explanation of each washing medium and the role of air between rinses, read our vial washing cycle guide: RC Water, PW, WFI and air. Washing, sterilization and depyrogenation have separate process objectives.
External washing sequence: two stages are provided for the vial outer surface.
External Stage 01 — RC Water
RC water is applied to the vial outer surface.
External Stage 02 — Air
An air stage follows the external RC water wash.
Technical details
Rotary Gripper Vial Washing Machine Specifications
2–100 mLGlass-vial range
4 Models120, 150, 240 and 320 VPM
6 + 2 StagesInternal and external washing stages
Process Tanks40 L per tank
| Suitable For | Glass vials only |
|---|---|
| Output Unit | VPM — vials per minute |
| Infeed Handling | Turntable → infeed star wheel → rotary gripper washing machine |
| Internal Stages | 6 |
| Internal Sequence | RC water → air → PW → air → WFI → air |
| External Stages | 2 |
| External Sequence | RC water → air |
| Process Tanks | Separate process tanks, 40 L each; quantity and material per approved order |
|---|---|
| Tank Services | RC water, PW and WFI |
| Process Pumps | Defined in the approved order |
| Tank Level Control | Defined in the approved control specification |
| HMI Pressure Display | Monitoring points defined in the approved control specification |
| Safety Interlocks | Defined in the approved control specification |
| Automation Standard | Delta PLC, 7-inch Delta HMI, Delta drive/VFD and Delta servo |
| Compressed Air | 6 bar |
| Documents | May be included as defined in the approved order |
| Model / Series | Published reference. HMRGVWM-120 / HMRGVWM-150 / HMRGVWM-240 / HMRGVWM-320. |
|---|---|
| Output / Throughput | Published reference. 120 / 150 / 240 / 320 vials per minute (VPM), matched to the selected model. |
| Accuracy / Acceptance Criterion | Not applicable. This is not a dosing or label-placement function; acceptance is based on stable container handling, the approved wash sequence and the FAT protocol. |
| Electrical Power | Published reference. 440 V AC, three-phase, 50 Hz; connected load 6 HP. |
| Utilities | Published reference. Compressed air at 6 bar; RC-water, PW and WFI process tanks have a capacity of 40 L each. Pump sizing is defined in the approved order. |
| Overall Dimensions (L × W × H) | Published reference. 2230 × 1750 × 1400 mm (L × W × H); conveyor height adjustable from 850 to 900 mm. |
| Net / Shipping Weight | Published reference. Approximately 1200 kg net. |
| Capacity / Format Range | Published reference. Approved 2–100 mL vials; 40 L per process tank, with tank quantity confirmed in the approved order. |
| Warranty | Published reference. 1 year; commencement, coverage and exclusions are defined in the approved order. |
| Installation / Commissioning Scope | Published reference. Installation and commissioning are available; the exact included work and customer responsibilities are defined in the approved order. |
The 2–100 mL vial range, final model selection, utilities and performance are confirmed against the approved glass-vial sample, drawing and washing process.
Water Consumption
Water consumption varies with the selected machine model, operating speed, vial size and approved washing cycle. The project-specific requirement is confirmed for the selected configuration and agreed operating conditions.
Recirculated-water flow and fresh PW/WFI consumption are specified separately during technical review.
Approximate Price and Quotation
₹30–40 lakh (INR)
This is an approximate budget range. The final price is confirmed in the written quotation for the selected model, output and approved configuration.
Confirm GST, packing, freight, installation and commissioning inclusions in the written quotation.
Process control & protection
Project-Defined Monitoring for Water, Air and Tank Level
Monitoring and protection functions are finalized in the approved control specification.
Tank-Level Monitoring
Tank-level sensing and feed logic are included only as defined in the approved control specification.
Utility Monitoring
Required RC-water, PW, WFI and compressed-air monitoring points are finalized in the approved order.
HMI Display
The 7-inch Delta HMI displays the monitoring points included in the approved control scope.
Safety Responses
Alarms and automatic-stop responses are defined in the approved control specification.
Format, utilities & integration
Vial Format Approval and Site Planning
The vial washer comparison separates rotary and linear output choices. Once rotary gripper handling is selected, use these checks with the RC/PW/WFI vial wash-cycle guide.
Preparing for the factory trial? Use our washing machine FAT checklist to agree samples, wash conditions, output checks and dispatch records.
Match the Vial to the Model
Approve samples or drawings for every 2–100 mL glass vial and identify its target VPM. Match HMRGVWM-120 / 150 / 240 / 320 to the required output; confirm star wheel and gripper format parts for each vial.
Confirm Utility Capacity
The published supply is 440 V AC, three-phase, 50 Hz, 6 HP connected load and 6 bar air. Each process tank has a capacity of 40 L. Pump sizing remains order-specific; request the approved RC/PW/WFI and compressed-air flow requirements.
Check the Published Layout Reference
The listed machine dimensions are 2230 × 1750 × 1400 mm, with conveyor height adjustable from 850 to 900 mm. Confirm the selected configuration, tank placement, access and downstream transfer in the approved site drawing.
Documentation & Traceability
The approved order may include Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) documents, plus the HMI Manual and Operation Manual. Component certificates, wiring diagrams and machine layout are included only when defined in the approved order.
Machine selection
When to Choose a Rotary Gripper Vial Washing Machine
Consider this platform when the approved vial formats suit rotary gripper handling and the process calls for the published six internal and two external washing stages. The HMRGVWM range provides separate 120, 150, 240 and 320 VPM models.
Confirm stable handling, the required washing conditions and the sustainable capacity of the tunnel and filling line before selecting the output model. For an alternative handling arrangement, review the linear tunnel vial washing machine and the rotary gripper versus linear tunnel comparison.
Related machines and guide
Compare Vial Washers and Vial-Line Equipment
Frequently asked questions
Rotary Gripper Vial Washing Machine FAQs
Answers to practical questions about vial formats, model selection, washing requirements, utilities, line integration and project documentation.
What vial sizes can the rotary gripper machine handle?
The published range is 2–100 mL glass vials, subject to approval of the actual container. Share samples or drawings for every format so grippers, guides and other required change parts can be reviewed.
Which output model should I select?
HMRGVWM-120, HMRGVWM-150, HMRGVWM-240 and HMRGVWM-320 are rated at 120, 150, 240 and 320 vials per minute (VPM). Select the model against the approved vial, wash process and downstream line capacity; the rating alone does not establish the finished-line output.
How are vials handled through the rotary washer?
Vials enter on a turntable, pass through the infeed star wheel and transfer to neck-holding rotary grippers. The grippers invert the vials for internal and external washing, then return them to an upright, neck-up position for the approved outfeed and downstream transfer.
What are the internal and external wash sequences?
Six internal stages apply RC water, air, PW, air, WFI and final air. The two external stages apply RC water followed by air. RC means recirculated water, PW means Purified Water and WFI means Water for Injection.
Are tanks, pumps and automatic utility controls included as standard?
Separate process tanks of 40 L each can serve RC water, PW and WFI. Tank quantity and material, pump specifications, tank-level sensing, feed logic, pressure monitoring, HMI indications and stop responses are defined in the approved order and control specification.
How does rotary gripper washing differ from linear tunnel washing?
This rotary platform uses turntable, star-wheel and gripper handling with six internal and two external wash stages. The linear vial platform uses belt, cam and pocket handling with ten configurable internal positions. Selection depends on the approved vial, process, output and line interface.
What information is needed for the downstream tunnel interface?
Provide the tunnel or next-machine details, required transfer height, operating direction, sustainable output and line layout. Transfer arrangements and any start, stop, ready or fault signals must be agreed for the connected equipment.
What should I send when requesting a quotation?
Send all vial samples or dimensioned drawings, required output, internal and external washing requirements, water and air specifications, room layout, downstream equipment details, changeover expectations and the required testing and documentation scope.
Does the washing machine sterilize or depyrogenate vials?
Washing prepares the vials through the approved cleaning sequence. It does not by itself establish sterility or depyrogenation. Any required downstream treatment and its acceptance criteria must be specified and validated separately.
Which qualification and technical documents are available?
The approved order may include DQ, IQ, OQ, FAT and SAT records, operation and HMI manuals, component certificates, wiring diagrams and machine layouts. Any PQ documentation or support must be agreed with the site team for its specific process.
What automation, warranty and commissioning scope is published?
The published automation uses a Delta PLC, 7-inch Delta HMI, Delta drive/VFD and Delta servo. A 1-year warranty is listed. Installation and commissioning are available; coverage, commencement and the included work are defined in the approved order.
Contact us
Discuss Your Vial Washing Requirement
Contact H M Pharma Machines for model selection, technical discussion and quotation.